Stripping down the bike was pretty straight forward. Took a long time because everything was pretty rusted, the hardest part was taking out the swing-arm bolt. Used some wd-40, dead blow hammer, and a 6 pack of beer. It came out eventually. Divided all the bolts into plastic cups and labeled them for each section of the bike. I suggest putting a cinder-block under the engine before taking everything apart, or a milk crate. It'll make things go a hell of a lot more smooth.
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Surface rust. CDI/Ignition coil located under gas tank |
After removing the front wheel, triple tree, fork assembly, and the swingarm assembly, I proceeded by removing the engine. That was a pain in the fucking ass. All of the engine mount bolts were rusted pretty horribly. Luckily for me, none of them snapped while coming out. After pulling off the engine, I took of the primary chain case cover. Shit was dirty. Real dirty.
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Grimey as all fuck. |
The original plan was to restore the engine. But after research, there was hardly any parts out there for this little old thumper. I ended up finding a 150cc Hensim engine online for 200 bucks, brand new. Hensim is a company that produces Honda clone engines. Almost identical, exact same mounting points for this bike. So, unfortunately for this bike, it would be parted with its original engine.
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Degreasing the original engine. |
For anybody interested, here is
the link for 110-200cc vertical Honda clone engines. I called up the shop, and they shipped it to me for 50 bucks. A total of 250 dollars for a brand flippin new engine. Good deal.
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